AURTTX102 Inspect Manual Transmissions

AURTTX102 Inspect Manual Transmissions :

Assessment 1 – Questioning – Written Assessment
Student Name			Student ID Number
Unit Start Date			Unit End Date
Assessment Due Date			Date Submitted
This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task
The assessment process and tasks were fully explained.							Yes / No
I am aware of which evidence will be collected and how.							Yes / No
I am aware of my right to appeal an assessment decision.							Yes / No
I am aware that I can locate The RTO Complaints and Appeals Policy and Procedureon their website at (Insert Website Link)							Yes / No
I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link)							Yes / No
I have access to all required resources?							Yes / No
Cheating & Plagiarism Declaration
Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student must sign this prior to submitting their assessments to the assessor
Signature				Date:	______ / ______ / 20______

Assessment Results	Satisfactory	or	Not Yet Satisfactory
	(Please circle the assessment result for this task)
Feedback to Student – Please provide general feedback on the Student’s performance

Student Declaration: – I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task.		Assessor Declaration: – I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment.
Student Name:		Assessor’s Name:
Student Signature	Date	Assessor Signature	Date

Student Guide for Written Knowledge Assessment
Overview of Assessment	This is a written assessment task you will be assess on your knowledge of inspect and service manual transmission. The topics that will be covered in the assessment are: Prepare to inspect and service manual transmissionInspect manual transmissionService manual transmissionComplete work processes This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. Read the assessment carefully before commencing.Your Assessor will use the assessment criteria in this document and will provide feedback / comment. You MUST answer all the questions in the assessment tasks in your own words and own handwriting. This is an “Open Book” assessment, and students can use the resources listed in the “Resources Required” section below.
Task/s to be assessed	To complete this written assessment, you will need to answer the 48 questions comprising of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions.
Time allowed	On average, the Assessment should take 2 – 4 hours to complete.
Location	This theory assessment will be completed in a classroom under the supervision of a trainer/assessor.
Decision making rules	To receive a ‘satisfactory’ outcome for this assessment students MUST successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot achieve a minimum of 100% you will not have satisfactorily completed this assessment Your assessor will be looking for the following in this assessment task: – Methods to locate and interpret information required to inspect and service manual transmissions, including:Information provided by customer and supervisorsManufacturer specifications and procedures or equivalent documentationWorkplace procedures required to inspect and service manual transmissions, including: Establishing serviceability of tools and equipmentDocumentation procedures, including:Inspection findings and recommendations for required repairs or adjustmentsHousekeeping procedures, including:Examination of tools and equipmentStorage of equipmentIdentification, tagging and isolation of faulty equipmentDisposal of excess materialsRecycling proceduresWork health and safety (WHS) requirements relating to inspecting and servicing manual transmissions, including procedures for handling transmission oilsEnvironmental requirements, including procedures for trapping, storing and disposing of oils released from transmissionsIdentification and function of manual transmissions, including:Major componentsGearshift mechanismsBasic operation of manual transmissions, including:TransaxleLongitudinal transmissionTransfer caseTypes and applications of transmission oilsInspection procedures for manual transmissions, including:Evaluating lubricant conditionCarrying out visual inspections for damage or lubricant leaksService and adjustment procedures for manual transmissions, including:Replacing oils as requiredInspecting and adjusting lubricant levelsAdjusting linkages as required Post-service testing procedures for manual transmissions.
Assessment conditions	Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the manual transmissions that they have worked on, e.g., repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. The following resources MUST be made available: Automotive repair workplace or simulated workplaceWorkplace instructionsManufacturer manual transmission specificationsTwo [2] different vehicles or machinery with manual transmissions requiring servicing Tools, equipment, and materials appropriate for inspecting and servicing manual transmissions. Assessors of this unit MUST satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.
Resources required	Learning Resources available to students include: Automotive Technology (A System Approach) 7th Edition – Chapters 2, 5, 7, 38, & 39 Websites –Trainer Handouts
Results/Re-assessment	The Assessor will grade the assessment and record the result on the front page of this document (S) – Satisfactory if all observable behaviours are correct and (NS) not satisfactory if any areas are left incorrectFeedback will be provided on either resultWhere a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss the area of the non-compliant observable behaviour and an opportunity given for re-assessment. This may be through direct observation or a different method of assessment e.g. verbal/oral questioning, problem solving exercise. If the outcome is again not satisfactory the student result will be deemed (NYC) not yet competent. Additional feedback will be given, and a time agreed upon for further assessment after additional training and skills practice has taken place, this information will be recorded, dated and signed in the re-assessment area on the last page of this documentWhere all the assessment tasks have been graded (S) Satisfactory, the student will be deemed C – Competent for the practical component and the result recorded and signed in the area indicated on the last page of this document
Reasonable Adjustment	If the participant is unable to undertake the written assessment as designed, an interview (verbal questioning) may be used as an alternate approach.

Assessment 1 – Questioning

Written Assessment

Multiple Choice question. Select the correct answer.

1. Which of the following statements about safety glasses is true?

1. They should offer side protection.
2. The lenses should be made of a shatterproof material.
3. Some service operations require additional eye protection to be worn with safety glasses.
4. All these answers are correct.

Multiple Choice question. Select the correct answer.

• What items of personal safety are needed when carrying out inspecting and servicing on vehicles or machinery manual transmissions?

1. Safety glasses and shields.
2. Footwear.
3. Clothing.
4. Skin protection.
5. All these answers are correct.

Multiple Choice question. Select the correct answer.

• What type of footwear should you wear in an automotive workplace?

1. You wear shoes with nonslip soles in the workshop.
2. Safety shoes have steel plates built into the toe and shank to protect your feet.
3. Both “You wear shoes with nonslip soles in the workshop” and “Safety shoes have steel plates built into the toe and shank to protect your feet”.
4. None of these answers are correct.

Multiple Choice question. Select the correct answer.

• When handling oil, including transmission fluids, you should ________?

1. Wear the proper safety equipment recommended by the SDS.
2. Follow all required workplace safety procedures.
3. Make sure transmission fluid is properly labelled and sealed in the recommended container.
4. All these answers are correct.

True or False question

• When handling any hazardous waste material, be sure to wear the proper safety equipment recommended by the SDS and follow all required procedures.

☐ True

or

☐ False

• When handling, trapping, storing, and disposing of new or waste oils, and fluids, which document should you use to find this information?

True or False question

• All hazardous waste such as oils, and fluids must be properly labelled, sealed and kept in the recommended container and not mixed with other wasted used oil.

☐ True

or

☐ False

Fill in the Missing Words

• Place the missing word to complete the following statement about safely trapping, storing, and disposing of lubricants and fluids released during servicing operations using the following words?

Missing Words: disposed, draining, transmission, screen

Set up equipment, such as a drip table or _______________ table with a used-oil collection bucket, to collect oil that drips off parts. Place drip pans underneath vehicles that are leaking fluids. When _______________ the transmission oil from the engine, place an oil drain pan under the _______________ pan drain plug to drain the oil. Do not mix other wastes with used oil. Oil must be properly labelled, sealed and kept in the recommended container and _______________ by using a license contractor to dispose of correctly.

Multiple Choice question. Select the correct answer.

• Gears can?

1. Transfer speed and torque.
2. Decrease speed and increase torque.
3. Increase speed and decrease torque.
4. All answers are correct.

1. Identify the nineteen [19] internal components of a manual transmission.

Multiple Choice question. Select the correct answer.

1. The component used to lock the main shaft (output shaft) and a speed gear together is the ________.

1. Synchronizer.
2. Shift linkage.
3. Shift lock.
4. Transfer case.

Multiple Choice question. Select the correct answer.

1. Which of the following is NOT a function of gears?

1. To multiply torque while increasing speed.
2. To multiply torque while decreasing speed.
3. To multiply speed while decreasing torque.
4. To transfer torque – leave speed unchanged.

1. What is the purpose of ‘Gears’ in a manual transmission/transaxle?

1. What are the three [3] different types of gears in a manual transmission/transaxle?

1. What are the two [2] mainshafts in a manual transaxle?

Multiple Choice question. Select the correct answer.

1. Two [2] technicians are discussing shifter linkages?

1. The Ford technician says the shifter interlock prevents the selection of more than one gear during shifting.
2. The Mazda technician says when one of the shift rails is moved by the shifter, the interlock pins hold the other shift rails in their neutral position.
3. Both “The Ford technician says the shifter interlock prevents the selection of more than one gear during shifting” and The Mazda technician says when one of the shift rails is moved by the shifter, the interlock pins hold the other shift rails in their neutral position” are correct.
4. Neither “The Ford technician says the shifter interlock prevents the selection of more than one gear during shifting” or “The Mazda technician says when one of the shift rails is moved by the shifter, the interlock pins hold the other shift rails in their neutral position” are correct.

Multiple Choice question. Select the correct answer.

1. In a five-speed manual transmission/transaxle, an idler gear is used for ________ gear.

1. First, second and third.
2. Direct drive (fourth gear).
3. Overdrive (fifth gear).
4. Reverse.

1. Identify the seven [7] gearshift mechanisms components below.

Multiple Choice question. Select the correct answer.

1. Two [2] technicians are discussing shifter linkages?

1. The Ford technician says cables are used to connect shift lever to the transmission.
2. The Mazda technician says rods are used to connect the shift lever to the transmission.
3. Both “The Ford technician says cables are used to connect shift lever to the transmission” and The Mazda technician says rods are used to connect the shift lever to the transmission” are correct.
4. Neither “The Ford technician cables are used to connect shift lever to the transmission” or “The Mazda technician says rods are used to connect the shift lever to the transmission” are correct.

True or False question

• Transaxles contain the transmission and the final drive gear assembly.

☐ True

or

☐ False

True or False question

• Transmission gearing is located within an aluminium or iron casting called the transmission case or housing.

☐ True

or

☐ False

• Why is a transmission/transaxle used in a motor vehicle?

Fill in the Missing Words

• Place the missing word to complete the following statement about basic operation of manual transmissions using the following words?

Missing Words: drivetrain, engine, gears, shaft

The purpose of the transmission or transaxle is to use _______________ of various sizes to give the engine a mechanical advantage over the driving wheels. During normal operating conditions, power from the _______________ is transferred through the engaged clutch to the input _______________ of the transmission or transaxle. Gears in the transmission or transaxle housing alter the torque and speed of this power input before passing it on to other components in the _______________.

Multiple Choice question. Select the correct answer.

• The purpose of a transfer case is to transfer power to both the front and rear axles, providing _______ drive so the vehicle can move with more stability in inclement weather and compromised road conditions?

1. Front wheel.
2. Four-wheel.
3. Rear wheels.
4. None of the above.

• List three (3) different oils that may be used in manual transmission/transaxles for lubrication?

• Manual transmission/transaxles use special gear oils. These are specially formulated to provide lubrication. What else must this specially formulated gear oils do?

• What information can be gained from checking the transmission/transaxle oil?

• What do shiny metallic particles in the oil indicate?

Multiple Choice question. Select the correct answer.

• Transmission or transaxle oil leaks are likely to come from?

1. Shaft seals.
   1. Speedometer drive.
   1. Joints between parts of the casing.
   1. All these answers are correct.

• How is the oil checked in manual transmission/transaxles?

Multiple Choice question. Select the correct answer.

• Generally speaking, the manual transmission/transaxle oil level is filled?

1. Just below the filler plug hole.
   1. Level with the filler hole.
   1. Above the filler hole.
   1. All answers are correct.

Fill in the Missing Words

• Place the missing word to complete the following statement about replacing the transmission oil on a manual transmission/transaxle using the following words.

Missing Words: case, drain, pan, recommended, safely, specifications, torque

To change the transmission fluid, raise the vehicle and _______________ support it on jack stands or on a vehicle hoist. Locate the oil drain plug in the bottom of the transmission _______________ or extension housing. Make sure the vehicle is level so that all of the fluid can drain out. Remove the _______________ plug with a catch pan positioned below the hole and let the oil drain into the _______________. Let the transmission drain completely as the fluid may be thick and it takes some time to drain out. Refit and torque the drain plug to manufacturers _______________. Locate and remove the oil filler plug in the side of the transmission case. Refill the transmission with the _______________ fluid until the oil starts to drain out of the filler hole. Refit and torque the filler plug to manufacturers specifications.

Multiple Choice question. Select the correct answer.

• Poorly adjusted shift linkage can cause which of the following problems?

1. Gear clash
2. Hard shifting
3. Jumping out of gear
4. All answers are correct

True or False question

• When making adjustments to the shift linkage, what procedure should you follow the procedure given in the service manual?

☐ True

or

☐ False

Multiple Choice question. Select the correct answer.

• Two [2] technicians are discussing the various checks that they would make during a transmission road test?

1. The Ford Technician say transmission road test is used to check gear upshifts and downshifts.
2. The Mazda Technician say transmission road test is used to check bearing noise, gear noise and gear jump-out while accelerating and decelerating.
3. Both “The Ford Technician say transmission road test is used to check gear upshifts and downshifts” and “The Mazda Technician say transmission road test is used to check bearing noise, gear noise and gear jump-out while accelerating and decelerating” are correct.
4. Neither “The Ford Technician say transmission road test is used to check gear upshifts and downshifts” or “The Mazda Technician say transmission road test is used to check bearing noise, gear noise and gear jump-out while accelerating and decelerating” are correct.

Multiple Choice question. Select the correct answer.

• After the road test and after the transmission service, check the transmission for signs of ________?

1. The transmission oil is still red in colour.
2. The transmission oil is filled to the top of the dipstick.
3. Transmission oil leakage.
4. All these answers are correct.

Multiple Choice question. Select the correct answer.

• Which source of information will give you the most detail about inspecting manual transmission/transaxle on the vehicle you are working on?

1. Workshop manual.
2. Owner’s manual.
3. Google.
4. Textbooks.

Multiple Choice question. Select the correct answer.

• Why is it very important that the Job Card is completed correctly?

1. The Job Card becomes a legal document.
2. Service records are kept by the workshop to maintain the vehicle’s service history and for legal purposes.
3. Both “The Job Card becomes a legal document” and “Service records are kept by the workshop to maintain the vehicle’s service history and for legal purposes” are correct.
4. Neither “The Job Card becomes a legal document” or “Service records are kept by the workshop to maintain the vehicle’s service history and for legal purposes” are correct.

True and False

• An automotive technician must adhere to workshop safety guidelines and procedures when using all tools and equipment to inspect and service manual transmissions.

☐ True

or

☐ False

True and False

• An automotive technician is required to document the work that was performed on a vehicle. Writing or typing in the description of the steps performed during the servicing the vehicle, parts and lubricants used should be worded as if the technician is talking to the customer.

☐ True

or

☐ False

True and False

• Inspect your tools for cracks, broken parts, or other dangerous conditions before you use them. Never use broken or damaged tools.

☐ True

or

☐ False

True and False

• For best results and long tool life, each tool used must be cleaned and checked before placing it back into the toolbox or tool storage room.

☐ True

or

☐ False

Multiple Choice question. Select the correct answer.

• Lockout/tagout practices and procedures are intended to reduce the risk of automotive technicians’ inadvertently using service tools, equipment or materials that have been determined to?

1. Be unsafe or potentially unsafe.
2. That are in the process of being serviced.
3. Both “Be unsafe or potentially unsafe” and “That are in the process of being serviced”.
4. Neither “Be unsafe or potentially unsafe” and “That are in the process of being serviced”.

True and False

• Disposing of excess manual transmissions oil, can be dispose into their correct sealed recycling drum for recycling.

☐ True

or

☐ False

True and False

• An automotive technician must adhere to workshop safety guidelines and procedures and follow the manufactures procedures in the workshop manual for servicing vehicles.

☐ True

or

☐ False

Multiple Choice question. Select the correct answer.

• A work order is selected or assigned to a service technician who then performs the listed tasks. The work order should be written so that the technician knows exactly what needs to be done. However, if there is any doubt, the technician should clarify the needed task with the ________ or the person who spoke to the customer.

1. Service advisor.
2. Service technician.
3. Spare parts manager.
4. New car sales manager.

• You are servicing the manual transmission on Mitsubishi Pajero and require the lubrication and quantities specifications. Referring to the Mitsubishi Pajero “Manual Transmission” Workshop Manual, locate and interpret the lubrication and quantities specification for the manual transmission and transfer case:

Manual Transmission:	Quantity:
Transfer Case:	Quantity:

• You are servicing the manual transmission on Mitsubishi Pajero and require the torque specifications for the drain and filler plug. Referring to the Mitsubishi Pajero “Manual Transmission” Workshop Manual, locate and interpret the lubrication and torque specifications for the drain and filler plug:

Drain Plug:

Filler Plug:

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