AURLTJ102 Repair And Refit LightVehicle Tyres :
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RTO No: 91223
Assessment Task 2 – 4
AURLTJ102 Repair And Refit LightVehicle Tyres
| Assessment 2 – Direct Observation – Job Card 4 of 4 | |||||||
| Student Name | Student ID Number | ||||||
| Unit Start Date | Unit End Date | ||||||
| Assessment Due Date | Date Submitted | ||||||
| This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task | |||||||
| The assessment process and tasks were fully explained. | Yes / No | ||||||
| I am aware of which evidence will be collected and how. | Yes / No | ||||||
| I am aware of my right to appeal an assessment decision. | Yes / No | ||||||
| I am aware that I can locate The RTO Complaints and Appeals Policy and Procedureon their website at (Insert Website Link) | Yes / No | ||||||
| I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link) | Yes / No | ||||||
| I have access to all required resources? | Yes / No | ||||||
| Cheating & Plagiarism Declaration | |||||||
| Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student MUST sign this prior to submitting their assessments to the assessor | |||||||
| Signature | Date: | ______ / ______ / 20______ | |||||
| Assessment Results | Satisfactory | or | Not Yet Satisfactory | |
| (Please circle the assessment result for this task) | ||||
| Feedback to Student – Please provide general feedback on the Student’s performance | ||||
| Student Declaration: – I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task. | Assessor Declaration: – I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment. | |||
| Student Name: | Assessor’s Name: | |||
| Student Signature | Date | Assessor Signature | Date | |
| Student Guide for Practical Assessment | ||||
| Overview of Assessment | Instructions to include, but not limited to: Assessors will observe the student completing the service tasks.Students may work individually or in pairs depending on class size.Assessment is based on the Assessment Requirements (R1) of AURLTJ102 Remove, inspect, repair and refit light vehicle tyres and tubes. At any time, students may refer to technical manuals and their learning guides or Textbooks for further information.If there is a clear breach of safety, assessors MUST intervene immediately and advise the student of the breach.Students MUST successfully remove, inspect, repair and refit light vehicle tyres and tubes before competency can be achieved for the practical component. Observable behaviors and answers to oral questions MUST be recorded on this document.If reassessment is required, this must be done after further study and discussion with the student. | |||
| Task/s to be assessed | The tasks you will be observed undertaking are: The student MUST remove, inspect, repair and refit light vehicle tyres and tubes for specific applications that safely and environmentally follows workplace procedures to meet required outcomes. This includes: Remove, inspect, repair and refit light vehicle tyres to BOTH STEEL and ALLOY wheels, including repairs or replacements to: Two [2] tubes Two [2] radial ply tyres. | |||
| Oral questioning | During the practical demonstration your assessor will ask you questions that will address the knowledge aspects of the unit of competency. You will respond orally, and your assessor will record your response. Topics will include: 1. Prepare to remove, inspect, repair and refit light vehicle tyres and tubes 2. Remove and inspect tyres, tubes and wheels 3. Repair and refit tyres and tubes 4. Complete work processes | |||
| Time allowed | On average, the Assessment should take 2 – 4 hours to complete each Job Card. | |||
| Location | Assessment will take place in a simulated workshop environment relevant to the trade stream being studied. | |||
| Practical Practice | You should have practiced these practical tasks and feel comfortable completing the tasks before attempting the practical assessment. | |||
| Decision making rules | To achieve a satisfactory outcome, you MUST remove, inspect, repair and refit light vehicle tyres and tubes on four [4] occasions in automotive service and repair workplace before competency can be achieved for the practical component, and answer all questions presented by the Assessor. Expected answers to oral questions are indicative of the correct answer. You MUST look for the following in this assessment task: – The student MUST remove, inspect, repair and refit light vehicle tyres and tubes for specific applications that safely and environmentally follows workplace procedures to meet required outcomes. This includes: Remove, inspect, repair and refit light vehicle tyres to BOTH STEEL and ALLOY wheels, including repairs or replacements to: Two [2] tubes Two [2] radial ply tyres. | |||
| Performance Observation Criteria for Assessment Task | The assessment methods MUST be by direct observation of tasks on required skills and knowledge to ensure correct interpretation and application. Your Assessor will observe you on the following observations: Obtain and read through job card to determine customer concern and discuss concern with customer of workplace supervisor.Access and understand the correct vehicle workshop manual, tyre manufacture, tube manufacture, tyre machine operating instructions and workplace procedures for removing, inspecting and repairing tyre and tubes, including safely deflating and inflating tyres and tube procedures.Observe all workplace safety requirements, wear correct PPE, completed job safety analysis (JSA) and identify any hazards with working around wheel and tyre assemblies such as; using compressed air and air operated workshop tools and equipment, manual handling of wheel and tyre assemblies, dangers of working with split or multi-piece wheel assemblies, deflating and inflating tyres and tube and managed risks by following procedures for using workplace tools, equipment and air operated tools, safely lifting wheel and tyres assemblies using lifting equipment and followed Workplace Safe Operating Procedures (SOPs).Select the correct tools, equipment and materials for removing, inspecting and repairing tyre and tubes such as; wheel and tyre lifting equipment, tyre gauge, tyre cage, buffing rasp, Remer, patch roller/stitcher, T-handle needle tool, Schrader valve core removing tool, wheel weight hammer, tyre crayon, tyre depth gauge, vulcanising cement fluid, cleaning solvent, plug patches, tyre repair patches, tyre valves, tyre changing machine, tyre iron levers, bead seat ring, tyre mounting paste or wax, dip tank and checked that the tools and equipment are safe to use.Follow the workplace safe work procedures, vehicle workshop manual, tyre manufacture workshop manual, tube manufacture workshop manual and tyre machine operating instructions, using the correct tools and equipment, such as; tyre changing machine, tyre iron levers, wheel weight hammer and Schrader valve core removing tool, safely deflated the tyre following the deflating and inflating tyres and tube procedures, mark the wheel weight and valve position on the tyre and safely removed the wheel weight, tyre and tubes from the wheel assembly.Follow the workplace safe work procedures, vehicle manufactures workshop manual and tyre manufacture workshop manual, inspected the condition of tyre, tube and wheel assembly for rim damage or cracks for hub mounting points wear and wheel nuts/lugs holes for damage, inspected the condition of tyre assembly for rapid wear at the centre or shoulders or damage like crack tread including for wear using tyre depth gauge and the tube for deterioration, and located the source of the leak, then reported findings and recommendations on the Job Card and to the customer or workplace supervisor.Use and follow workplace safe work procedures, vehicle manufactures workshop manual, tyre manufacture workshop manual, and tube manufacture workshop manual work out the best way to repair or replaced the tyre or tube, and repaired the tyre or tube using tools such as; buffing rasp, Remer, patch roller/stitcher, T-handle needle tool, and materials such as; vulcanising cement fluid, cleaning solvent, plug patches, tyre repair patches, tyre valves without causing damage to the environment by capping vulcanising cement fluid, and cleaning solvent bottles when not in use or replaced the tyre or tube.Follow the workplace safe work procedures, vehicle workshop manual, tyre manufacture workshop manual, tube manufacture workshop manual and tyre machine operating instructions, using the correct tools and equipment, such as; tyre changing machine, tyre iron levers, wheel weight hammer and Schrader valve core removing tool, safely installed the tyre and tube to the wheel assembly using the tyre machine and tyre mounting paste or wax and safely inflated the tyre to the correct tyre pressure following the deflating and inflating tyres and tube procedures using tyre gauge and tyre cage (if required) and refitted the wheel weight in the correct position without causing any damage wheel, tyre and equipment.Follow the workplace safe work procedures, vehicle workshop manual, tyre manufacture workshop manual, and tube manufacture workshop manual correctly check that the tyre and tube are fitted to wheel assembly and recheck tyre pressure.Carry out a final inspection of the customers wheel assembly to ensure that the repairs completed are to the workplace repair standards and the wheel assembly is ready to be given back to the customer.Clean the work area of any waste and disposed recyclable and non-recycle waste into correct waste or recycling bins.Complete and finalise the Job Card/Repair Order detailing the inspection and repair procedures. | |||
| Assessment conditions | Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the light vehicle tyres and tubes that they have worked on, e.g., Repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. Assessors of this unit MUST satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards. | |||
| Resources required | The following resources MUST be made available: Automotive repair workplace or simulated workplaceWorkplace instructionsManufacturer tyre and tube repair procedures and specificationsLight vehicle tyres, tubes and wheels specified in the performance evidenceTools, equipment and materials appropriate for removing, inspecting, repairing and refitting light vehicle tyres and tubes, including:Tyre and tube repair tools and equipmentTyre and tube repair consumablesTyre changing tools and equipment Students MUST be wearing the correct PPE. This is to include: Safety boots/shoes,Protective clothing,Safety glasses, andGloves as required Students MUST have the practical assessment sheet and a pen to complete each task. | |||
| Results/Re-assessment | Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the assessment. In all cases your Assessor will provide you with feedback. Only when all assessment tasks have been graded as S – Satisfactory you will be deemed C – Competent in the final result of the unit of competency; if you do not satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet Competent.If the evidence is graded as NS – Not Satisfactory you will be required to re-submit the evidence. In this case, you will be provided with clear and constructive feedback based on the assessment decision so that they can improve your skills / knowledge prior to reassessment. Where a ‘NS – Not Satisfactory’ judgement is made, you will be given guidance on steps to take to improve your performance and provided the opportunity to resubmit evidence to demonstrate competence. The assessor will determine and discuss the reasons for NS – Not satisfactory on any of the criteria and will assess you through a different method of assessment e.g. verbal/oral questioning, problem solving exercises. | |||
| Reasonable Adjustment | Assessor may adjust assessment conditions (vehicles, tools, analysis required) to suit workplace objectives provided that the integrity of the task is maintained. | |||
| Assessment 2 – Direct Observation – Job Card 4 of 4 |
| Student Practical Demonstration of Tasks |
Job Card 4: Remove, inspect, repair and refit light vehicle tyres and tubes
Job Details: (Student MUST Read!)
Upon completion of this task, you should be able to demonstrate how to remove, inspect, repair and refit light vehicle tyres and tubes.
You MUST remove, inspect, repair or replace and refit a light vehicle RADIAL PLY TYRE to an ALLOY wheel.
Your Trainer/Assessor has setup the vehicle with a remove, inspect, repair and refit light vehicle tyre and tube fault. Your Trainer/Assessor will observe you against the performance observation criteria for remove, inspect, repair and refit light vehicle tyres and tubes.
Student Instructions:
| WARNING! |
| The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any step in an unsafe or dangerous way. |
| The student MUST: Obtain tools and equipment from your trainer. Ask the Assessor to direct you to a tyre to work on.You MUST answer the Assessor’s verbal questionsYou MUST write the customer details, and vehicle details on the Job Card. You MUST write the customers concern (fault) on the front of the Job Card.You MUST complete an JSA (Job Safety Analysis) and attach it to this Job Card before commencing the Job Card. Make sure it’s safe to proceed. If not, You MUST discuss the safety concern with the Assessor before commencing.You MUST write the customers concern (job requirements) on the front of the Job Card. Your Assessor can be the customer (Role Play). You MUST diagnose the customers concern that requires you to inspect, repair or replace and refit a light vehicle tyres and tubes. (Your Assessor has setup the vehicle tyre and tube with a fault. Your Assessor MUST give you a fault (Customer Concern) to write on the Job Card).You MUST remove and inspect the nature of the fault or problem of the tyre or tube. You MUST report the faults or problems of the tyre or tube. The student MUST report their findings to the customer by filling in the Recommendations for the repair of the vehicle on the back of the Job Card. The customer can be the Assessor, record the conversation with the customer on the back of the Job Card.You MUST repair the tyre or tube as specified by the tire manufacturer.You MUST complete post service testing to confirm repairYou MUST clean-up work area, tools and equipment are stowed in their appropriate area You MUST finalise Job Card documentation by filling in the Customers Fault, the Cause of the Fault, the Rectification to repair the vehicle and the Parts used on the back of the Job Card.You MUST give this student Practical Job Card to your Assessor as evidence that you have completed the practical task and that the Assessor attached it the Assessor Direct Observation of Practical Demonstration Check list. |
| Job Card 4 | ||||||||||||||||||||||||||||
| Customer Details | ||||||||||||||||||||||||||||
| Customer: | Contact Details: | (H) | (M) | |||||||||||||||||||||||||
| Address: | City: | State: | Post code: | |||||||||||||||||||||||||
| Vehicle Details (MUST fill in the vehicle details) If simulated environment used, please tick ¨ | ||||||||||||||||||||||||||||
| Make: | Model: | Colour: | License No: | |||||||||||||||||||||||||
| VIN No: | Odometer Reading: | |||||||||||||||||||||||||||
| Engine No: | Engine Type: | Trans Type: | ||||||||||||||||||||||||||
| Customer Concern | ||||||||||||||||||||||||||||
| Declaration by the Customer | ||||||||||||||||||||||||||||
| Please execute at my cost and as soon as you conveniently can repair the listed items above, and also any work considered essential. The vehicle, its accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want of care on the part of yourself or your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectification free of cost of the faulty work. No claim for loss consequential or otherwise being admissible. | ||||||||||||||||||||||||||||
| X / / 20 | ||||||||||||||||||||||||||||
| Signature of Owner Date (Fill in the date) | ||||||||||||||||||||||||||||
| Fault: | Record of Conversation with Customer: | |||||||||||||||||||||||||||
| Date: | ||||||||||||||||||||||||||||
| Time: | ||||||||||||||||||||||||||||
| Service Advisor: | ||||||||||||||||||||||||||||
| Conversation: | ||||||||||||||||||||||||||||
| Cause: | ||||||||||||||||||||||||||||
| Rectification: | Parts Used | |||||||||||||||||||||||||||
| Recommendations: | Sublet Repairs | Order No | ||||||||||||||||||||||||||
| Fluids | QTY | Tyre Report | Tech # | Job # | Time | Clock Record | ||||||||||||||||||||||
| Gear Oil | L/H/F | R/H/F | ON | |||||||||||||||||||||||||
| Auto Oil | mm | mm | OFF | |||||||||||||||||||||||||
| Engine Oil | L/H/R | R/H/R | ON | |||||||||||||||||||||||||
| Diff Oil | mm | mm | OFF | |||||||||||||||||||||||||
| Coolant | Brake Report | ON | ||||||||||||||||||||||||||
| P/S Oil | L/H/F | R/H/F | OFF | |||||||||||||||||||||||||
| Brake Fluid | mm | mm | ON | |||||||||||||||||||||||||
| Other | L/H/R | R/H/R | OFF | |||||||||||||||||||||||||
| mm | mm | ON | ||||||||||||||||||||||||||
| OFF | ||||||||||||||||||||||||||||
| Instructions: Ensure that the following actions / tasks / checks in your work area have been performed: Tools & equipment used are in working order and have been put away ready for use next time. Where necessary, tag any tools / equipment which had faulted during use and inform the Assessor about it.Waste materials is to be disposed of via the appropriate recycling methods or place in general waste.Ensure that any reusable materials are stored away appropriately and ready for reuse at another time.Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults with equipment when problems are noticed. |
End of Practical Task
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